TUNGSTEN HEAVY ALLOYS FOR
AEROSPACE COMPONENTS

Aerospace demands zero tolerance for error. That’s why leading tier 1 aviation manufacturers and their supply chains trust Wolfmet – one of the world’s leading aerospace tungsten providers.

  • Manufacturing in accordance with AS9100, AMS7725F, and ASTM B777-15
  • High-density precision engineered components, from prototypes to full production
  • End-to end service delivery – parts manufacturing, testing and treatments

SPECIALISTS FOR AEROSPACE

With more than 40 years of experience manufacturing tungsten sourced exclusively from non-conflict origins – giving aerospace procurement teams full supply chain confidence, Wolfmet produce tungsten alloy components for the aerospace sector to very tight tolerances and exacting customer specifications, including:

  • balance weights
  • ballast weights
  • blade weights
  • anti-flutter weights
  • bucking bars

Due to tungsten’s extremely high density, Wolfmet components offer the use of the smallest possible dimensions for weights, while maintaining the required mass within a confined space. It can ultimately reduce the overall amount of weight used, as it can be positioned more favourably.

Aerospace Specialists

TUNGSTEN ALLOY BALANCE WEIGHTS

The balancing of control surfaces, such as ailerons, rudders and stabilisers, and the reduction of vibration in propellers and rotor blades, are critical to flight performance, safety and long reliable service.


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Flight Controls

Compact Wolfmet tungsten heavy alloy weights give designers the maximum surface area available for control, while preventing flutter and dynamic instability. When balancing individual parts like flight controls, using smaller tungsten heavy alloy components can result in a reduction of the overall weight of an aircraft.


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Rotor & Propeller Blades

Without proper balancing, the operation of rotor blades and propellers can cause excessive vibration in other parts, degrading flying qualities and possibly reducing component lifetimes. Every element of an aircraft benefits from low vibration levels, so proper static and dynamic balance is essential to ensure a rotor or propeller operates safely and reliably. Wolfmet tungsten alloy balance weights can be manufactured to a wide range of customer requirements that meet the latest industry standards.


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Fine Balancing

Even with the best design and manufacturing techniques, there will occasionally be the need to make small, final adjustments to the balancing of components. Using Wolfmet tungsten heavy alloy to make trim weights allows them to be placed in the smallest spaces; Wolfmet precision-machined trim weights can be produced to exact tolerances and compatible size variations, supporting efficient and flexible final assembly.

TUNGSTEN ALLOY BALLAST

Wolfmet tungsten alloy is ideally suited to aircraft ballast applications where the precise placement of extra weight is required. As ballast can be a removable or permanently installed weight, it can be used to simulate aircraft loading or to bring the centre of gravity into the allowable range.


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Flight Test Ballast

The loading, or weight and balance, of an aircraft is one of the most important items in the flight test as it affects both performance and stability. Using Wolfmet tungsten alloy as ballast during flight tests allows different payloads to be simulated and small compact weights to be positioned in precise locations.


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Ballast for Centre of Gravity Limits

The centre of gravity of an aircraft must sit within an acceptable range to ensure it can maintain level flight, and is even more critical for helicopters than for fixed-wing aircraft, as improper balance of a helicopter’s load can result in serious control problems. Using Wolfmet tungsten alloy as ballast allows smaller, lighter weight components to be placed in areas where space is restricted, such as the nose or the tail. This brings the centre of gravity within limits at the same time as reducing the overall weight of the aircraft.

SPEAK TO AN EXPERT ABOUT YOUR NEXT PROJECT

Tungsten Aerospace Parts

QUALITY COMPONENTS
TRACEABILITY AND
SUPPLY SECURITY

Our production facilities ensure rigorous levels of traceability and quality control for our aerospace customers in all aspects of manufacturing and supply chain. Wolfmet is manufactured in accordance with AS9100 and, on request, AMS7725F or ASTM B777-15. In addition, short lead times allow greater production flexibility, which is particularly valuable when creating ballast for flight tests.

 

Wolfmet is a product of M&I Materials, which is registered with JOSCAR (The Joint Supply Chain Accreditation Register, used by major aerospace and UK defence primes), and complements our impressive list of approvals and certifications, demonstrating our continuous commitment to our customers and the delivery of quality products and technical support.

AEROSPACE STANDARDS

Aerospace
AS9100 Rev D
This is the single common quality management standard for the aerospace industry, used and supported by the World’s leading aerospace companies and their supply chains.

 

AS9100 Rev D can be used by organisations across the aerospace sector, including design, manufacturing, maintenance and distributing companies.

Aerospace
AMS7725F
Issued by the SAE, AMS7725 is an Internationally recognised specification that defines criteria for tungsten heavy alloy shapes based on tungsten percentage, magnetic and non-magnetic alloys, tensile strength, microstructure and condition. The standard also outlines specific conditions for the annealing process, as well as rules covering quality assurance and delivery.
Aerospace
ASTM B777
ASTM International’s ASTM B777 standard establishes the requirements for high-density tungsten base metal produced by consolidating metal powder mixtures.

 

In addition to defining the chemical, physical and mechanical properties of tungsten alloy, it also looks at composition requirements for tungsten alloy grades.

OUR SERVICE

Due to very high safety standards, the aerospace industry requires rigorous levels of traceability and quality control in all aspects of manufacturing and supply chain. Customers can be assured that we meet all the needs of this industry, including component non-destructive testing (NDT) and treatments for finished parts.

 

We also offer flexibility of scale, producing small runs of bespoke parts or large quantities for long production runs. Customers can also buy finished components or raw tungsten blocks for final machining themselves.

Why Wolfmet?

  • High density; more weight in a smaller space
  • Short lead-times for flight test ballast
  • Machinable to close tolerances
  • Able to recycle at end-of-life
  • Aerospace standards can be applied
  • Security of supply – UK manufactured
  • Peace of mind – 40+ years supplying certified tungsten to leading aerospace OEMs

Tungsten Alloys for Aerospace FAQs

Can Wolfmet provide full traceability of its tungsten powder materials?

Yes. Due to high safety standards across the industries we supply to, we exercise rigorous levels of traceability and quality control in all aspects of manufacturing and supply chain. For example, Wolfmet materials traceability comply to the aerospace AS9100D standard, certified CofC as ISO9001:2015.

What is AMS7725 and how does it relate to tungsten heavy alloy specifications?

AMS 7725 is a material specification for tungsten heavy alloys. It defines material classes, mechanical properties, testing, and traceability requirements. AMS7725 is typically specified for regulated or safety-critical applications, while other standards may be used for general industrial or commercial tungsten alloy components.

How does AMS7725F differ from ASTM B777 when specifying tungsten heavy alloys?

AMS7725F places greater emphasis on manufacturing control, testing, and traceability. ASTM B777 primarily defines material composition and mechanical properties and is commonly used for general engineering applications. Both are particularly relevant to the aerospace industry.

What tungsten alloy treatments does Wolfmet offer?

Wolfmet can support post-sinter treatments such as stress relieving and vacuum out-gassing, particularly for high precision aerospace, automotive and medical applications. Additional treatments are available depending on application requirements. For a full overview of post-sinter treatments, visit our Manufacturing Process page.

Does Wolfmet offer Non-Destructive Testing (NDT) as part of its manufacturing process?

Yes, Wolfmet uses common Non-Destructive Testing (NDT) methods like Penetrant Flaw Detection (for surface cracks) and Ultrasonic Testing (for internal flaws) to ensure the quality of their high-density tungsten alloy components.

What certifications does Wolfmet provide?

Quality Management Standard – Lloyds Register ISO 9001; Environmental Management Standard – Lloyds Register ISO 14001; AS9100 Rev D
Brochure Cover

DOWNLOAD OUR BROCHURE FOR WOLFMET TUNGSTEN ALLOYS IN AEROSPACE

Download our aerospace brochure for full technical specifications, approved material grades, and detailed application data.